Capelli srl Industrial Valve component high technology mechanical working

Since 1985, our company, Capelli srl, has been working out valves and parts of valves using the latest conception of C.N.C machineries. We arrange the complete requested supply on the basis of certificated raw materials.
High-technology equipments allow us to machine components (top entry end connections, body, flanges,  balls ) from 1/2" to 48" max weight 7.000 Kg. getting a very high quality level. We are in a position to satisfy everyrequirements according to a specific technical drawing, to the raw material type ( A105 – LF2 – F316 – F51 –  duplex- superduplex -WCB- WCC inconel – titanium and others ) and the delivery time. The average machining time is 20 days from the arrival of raw material.
We can supply raw material - 3.1 and 3.2 reports by a Thirdy Parts - premachining – welding overlay – final machining – NDT tests ( UT – LP – MPI - Xray ) . Our new Electro Discarge Machining division is available to work any particular detail at top quality level.
We are supplier of valve parts mechanical working for Italian,  European  and Far East leading valve manufacturers.
We speak English and Russian.     

Перестройка и разделение восстановления

Capelli srl имеет способности выполнить перестройки клапана и модернизации к каждому типу, размеру и классу клапана. Мы в состоянии отреставрировать клапаны, продолжая inconel оверлейная внутренняя оболочка и перемеханическая обработка.

TOP ENTRY VALVES FROM FULL BAR - BALLS AND SEAT MANUFACTURING

  TOP ENTRY FROM FULL BAR  together with ball and seat valve manufacturing

Capelli srl is specialized in the manufacturing of valve bodies from full bar or full forging material.

Balls and seats : complete supply ready from our warehouse  With the new department for balls and seats working, we are qualified as manufacturer of 3” to 26” finished - straightened balls in A105, LF2, F304, F316, F51 and ENP plating. We are manufacturing from 2” up to 60” seats in the requested certified raw material We would be glad to prepare a prototype as per your drawing. Every  machining job is executed by high technology computerized machines.    High Technology Equipments n. 07 vertical lathes n.08 orizontal lathes n. 18 working center n.5 cutting handling and lifting machines
Capelli srl has high level technical equipments park, fruit of one careful and aimed investment policy, to constantly maintain the company updated . Our machinery of last generation concurs to realize special and complex compoments, of small, averages and great dimensions, guaranteeing the maximum flexibility and the respect of the delivery time.

  valve machining   valve components mechanical working 

 

balls Engballs Eng [243 Kb]

Overhaul and refurbishment division

 Overhaul and refurbishment division
 
Capelli srl has the capabilities to carry out valve overhauls and upgrades to every type, size and class of valve. 
We are able to refurbish valves, proceeding with inconel overlay internal cladding and remachining.
Typical upgrades process we carry out are as follows :-
  • Disassembling of the valve
  • Washing of all the components
  •  Careful checking of all the parts
  • Replacement of defecting details
  • Quotation for the overhauls operations conformed to the part and to the customer’s requests.
  • In case the quotation cost is not accepted by you, we will not charge you of any costs. )
  • Assembling and testing
  • Re painting and shipment
  • We are ready to receive one of your valve so to do a trial overhaul order.
Do not hesitate to contact us or visit our premises  for any further information you may need.
e-mail to: capelliest@capellisrl.it                
parco macchineparco macchine [342 Kb]

Capelli’s policy

Skilled – experienced operators 
Innovation: Mechanical Hi Tech
Flexibility and customer’s satisfaction ( deliveries and priorities) 
Quality and reliability ( checking, information and assitance following up the order) 
   

High technology equipped mechanical workshop

 

  • VALVE PARTS MECHANICAL WORKING: bodies, balls, top entry from full bars, closures, seats …any type of valve component .
  •  COMPLETE SUPPLY of VALVE SPARE PARTS SET : ball+seat+insert In PEEK or PTFE +stem +bolts etc….
  • USED VALVE REVISION SERVICE ASSISTANCE: refurbishment 
  • CNC MACHINE EQUIPPED WORKSHOP
  • CAD SYSTEM AND CNC PROGRAMMS
  • ITEM MEASURES : FROM ¼” UP TO 36”
  • MAX WEIGHT : 6000 KGS.
  • CARBON STEEL - STAINLESS STEEL – MONEL INCONEL - TITANIUM – INCONEL -    DUPLEX AND SUPER DUPLEX ……
  • FORGINGS – CASTINGS – FULL BARS - HOT ROLLED - SHAPED – PEELED -  LAMINATED
  • ASTM A350 LF2 ROUND BARS ALWAYS AVAILABLE UP TO DIAMETER 700 
  •  3.1 AND 3.2 CERTIFICATION
  • INCONEL 625 OR F316 L WELDING OVERLAY GTAW - GMAW PROCESS
  • NDT TESTS: UT- LP- MPI –   HARDNESS TEST - X RAY
  • WHITE PICKLING TREATMENT 
THE MAXIMUM WORKABLE RAW MATERIAL DIMENSION IN CAPELLI SRL

We can machine all the dimensions up to the maximum dimensions indicated in this sheet.

 

COMPONENTE   / valve component VALVOLA                                               MAX DIAMETRO    / max Ø                                    MAX ALTEZZA  / Max lenght                                          
TOP ENTRY O VALVOLA A MASCHIO
 top entry valve or plug valve                                                                              
1800 mm 1500 mm
COPERCHIO/ cover 2100 mm 1500 mm
STELO/ stem   800 mm 1900 mm
CORPO VALVOLA / valve body 1600 mm 1100 mm
CHIUSURA VALVOLA/ valve connention 2100 mm 1435 mm
SFERA/ ball 2100 mm 1435 mm

 

 

 

         
parco macchineparco macchine [342 Kb]